This book describes how to effectively implement cell manufacturing. It covers the eight Wastes of Lean and the six Lean metrics that are recommended in each implementation and a description of what cell manufacturing is and its application to improving operational processes.
How to Use This Playbook
Introduction
Data Collection
Time Study Totals
3R Electric Bike Process
Lead Time and Final Numbers
Spaghetti Diagram
Families
Work Cell Line Balancing
Introduction
Takt Time
Workload Balancing
Work Cell Line Design
Introduction
Items to Consider
Implementation
Introduction
Day 1: Sort
Day 2: Line Setup and Dry Run
Days 3–4: 5S, Tools, Parts, and Material
Work Instructions and Production Control Boards
Conclusion
Definition of Terms
Index
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