A profound lesson of technological history is that a mechanical thing's purpose and function (i.e., how it achieves this purpose) may diverge over time.
Laser wire stripping was developed by NASA in the 1970s as part of the Space Shuttle program. The technology made it possible to use smaller sized wires with thinner insulations, without risk of the damage that can be caused by traditional mechanical wire stripping methods.
Wiring harnesses for complex assemblies, such as cars or airplanes, can contain hundreds or even thousands of wires. Routing all those wires from connector to connector is fraught with opportunities for error.
Cables, cord sets and wire harnesses are invariably assembled with at least some amount of manual labor, even when high volumes are needed. Sure, the process of cutting, stripping and terminating individual wires can be fully automatic.
Every electrically-powered machine is filled with wires, connectors and delicate electronics, such as circuit boards and sensors. These parts are subjected to stress from constant vibration, physical strain, abrasion and impacts. These stresses can damage parts and leave them useless without some level of protection.
With standards for wire harnesses getting tighter, harness assemblers are increasingly using crimp force monitors to ensure quality connections. However, that technology can only tell you how well the crimping process is working. It can't make the process better.
Like every niche assembly process, manufacturing cables for industrial equipment presents numerous challenges. One of the most common is being able to consistently print clear markings on each cable.
Based in Gutersloh, Germany, the Miele Group is one of the world's leading manufacturers of commercial and residential appliances. However, it didn't start out that way. Founded in 1899 by Carl Miele and Reinhard Zinkann, the company initially made cream separators for the dairy industry. Over the years, the company has manufactured butter churns, hand carts, bicycles and even automobiles.
The need for high-quality medical devices by doctors, patients and medical facilities is great. Because the need is also global, makers of such products are able to contract with the best wire-harness and cable-assembly manufacturers regardless of where they're located.