DETROIT—General Motors uses seven joining methods—including spot welding, laser welding, self-piercing rivets and flow drill screws—to assemble the aluminum body of the new Cadillac CT6 sedan.
FARMINGTON HILLS, MI—Alcoa Inc. says it has solved one of the biggest wrinkles automakers wrestle with when stamping aluminum body panels: formability. The company has developed a new manufacturing process that produces aluminum sheet that is 40 percent more formable than current aluminum alloys.
DEARBORN, MI—Two things are missing in the body shop of the revamped Ford Rouge Center, which includes the Dearborn Truck assembly plant making the 2015 F-150 out of aluminum: sparks and noise.
Assemblers know that practice makes perfect when it comes to properly operating a fastening tool. They also know the importance of tool preparation, which includes torque testing and calibration.
Every year, fans of the Winter X games see snowmobile racers battle the elements and the laws of gravity to perform amazing feats—including long distance jumps and double back flips. What the fans don’t see is the ongoing battle between fasteners and vibration within every bolted joint of the snowmobile.