Automotive OEMs love to show off their automated body-in-white assembly lines. Commercials invariably feature dozens of six-axis robots producing showers of sparks in choreographed routines.
BMW has been at the forefront of Industry 4.0 for years. For example, the company was an early adopter of additive manufacturing, and today prints hundreds of thousands of production parts annually.
Most manufacturers agree that digital transformation is necessary to remain competitive today and thrive tomorrow. Many large companies have already begun initiatives. But, when asked to quantify the impact of those initiatives on the bottom line, they often come up short.
Process improvement projects have traditionally struggled with obtaining accurate data quickly and easily. In many cases, various data sources provide competing sources of the truth. Smart technologies offer the means to provide a single source of the truth, without the time-consuming and labor-intensive efforts of the past.
For products in the consumer, parts, food & beverage, and print & packaging markets, a significant portion of the manufacturing process still relies on manual tasks performed by human operators.
Resilient supply chains are fundamental to our national security and economic prosperity. The pandemic-induced collapse of global supply chains has launched a national movement to strengthen domestic manufacturing.
Justifying automation has never been easier. The Covid pandemic, coupled with a severe worker shortage, a widening skills gap and the "great resignation," has increased demand for automated guided vehicles, conveyors, robots and other types of equipment.
Many people are afraid of snakes and spiders. But, robots and other machines also create anxiety and trepidation in some humans. While Industry 4.0 technology, such as artificial intelligence, augmented reality, collaborative robots, data analytics and digital twins, now make it easier than ever for humans and machines to work in close proximity, fears persist.