A typical Porsche sports car contains more than 2,000 individual wires. If laid end to end, the wiring would stretch 2 to 3 kilometers. Designing such a complex wiring system would be challenge enough, but at Porsche, almost no harness design in series production matches another one.
The automotive industry is undergoing the biggest transformation in its 130-year history. Automakers and suppliers around the world are scrambling to develop autonomous vehicles. And, they’re under increasing pressure from outsiders ranging from Silicon Valley tech giants to startup entrepreneurs.
It goes without saying that every manufacturer wants to ensure they are assembling a quality product. Standards and specifications from various organizations provide a guideline from which manufacturers can measure different aspects of quality, while also providing the customer with the reassurance that they are purchasing a trustworthy, long-lasting product.
For decades, automobiles have depended on 12-volt electrical systems. But, that’s about to go the way of chrome bumpers, hood ornaments and running boards.
When watching an operator test an automotive wire harness, one is reminded of old-time photos and TV skits about telephone switchboard operators of the 1950s and 1960s.