Articles Tagged with ''automotive lightweighting''

TROY, MI—A variety of electric vehicles received recognition in the Society of Plastics Engineers’ 2023 Automotive Innovation Awards.

TOKYO—One of the many ways to reduce the energy required for transportation is to make vehicles lighter. High-strength (HS) steels are perfect materials for this purpose, as their higher weight-to-strength ratio allows for the use of less metal to achieve a similar structural integrity. Many automobile companies believe HS steels will be essential for building cars in the future. 

ITZEHOE, Germany—After three years of development, ElectricBrands AG has built a fully functional prototype of the XBUS, a lightweight modular electric vehicle. Production is set to begin here in mid-2022.

Like a third-string quarterback awaiting his moment in the spotlight, magnesium has been sitting patiently on the light-weighting sideline. But, it may finally get its turn to shine in automotive applications, thanks to several recent breakthroughs.

As automakers and suppliers search for new ways to reduce vehicle weight, some engineers are experimenting with natural fibers. Bamboo, cotton, hemp, jute, kenaf, rice and other crops can be used to produce high-strength composite structures for automotive applications.

Lightweighting is the No. 1 challenge facing automotive engineers today. Manufacturers are scrambling to build vehicles that contain a variety of weight-saving materials, such as aluminum, carbon-fiber composites, high-strength steel, magnesium and plastic.

The need to reduce vehicle weight has spawned myriad new technologies for assembling aluminum, high-strength steel and other materials. These new technologies include self-piercing rivets, flow-drilling screws and friction-stir spot welding.

DEARBORN, MI—Ford Motor Co. has developed new carbon-fiber wheels for its carbon-fiber-bodied Ford GT supercar.

Efforts to reduce vehicle weight have mostly focused on aluminum, plastics and composites, but another lightweight material is also getting attention: magnesium. The ninth most abundant element in the universe, magnesium is as strong as steel, but 33 percent lighter than aluminum, 60 percent lighter than titanium, and 75 percent lighter than steel.