What is the first thing that comes to mind if someone says “proximity sensor?” My guess is the inductive sensor, and justly so because it is the most used sensor in automation today.
A recent study by the Packaging Machinery Manufacturers Institute (PMMI) and Interact Analysis takes a close look at packaging industry interest and needs for Condition Monitoring and Predictive Maintenance.
As manufacturers continually look for ways to maximize productivity and eliminate waste, automation sensors are taking on a new role in the plant. Once, sensors were used only to provide detection or measurement data so the PLC could process it and run the machine.
Balluff’s new generation of optical head amplifiers delivers precise detection and high speeds for small-scale processes. And IO-Link versions make it possible to parameterize, monitor, and centrally control any of Balluff’s more than 125 remote optical heads.
When choosing what sensor to use in different applications, it is important to first look at how they operate. Capacitive sensors generate an electrical field that can detect various liquids or other materials, such as glass, wood, paper, ceramic, and more at a close.
The International Federation of Robotics (IFR) defines five types of fixed industrial robots: Cartesian/Gantry, SCARA, Articulated, Parallel/Delta and Cylindrical (mobile robots are not included in the “fixed” robot category).
Supply chain and labor shortages are putting extra pressure on automation solutions to keep manufacturing lines running. Even though sensors are designed to work in harsh environments, one good knock can put a sensor out of alignment or even out of condition.
In our previous blogs, we discussed the basics of the P-F (Potential – Functional Failure) curve and the cost-benefit tradeoffs of various maintenance approaches. We’ll now describe the measures that can be taken to discover failure indicators along the P-F curve.